Grooved Conveyor Rollers

Round-belt (O-ring) driven rollers for line shaft and roller-to-roller conveyors;
single, double-O, or multi-groove; pressed-groove or injection-molded pulley-groove;
galvanized steel, zinc-plated steel, or 304 stainless steel.

Custom-built to your drawing for OEM and bulk supply.
ISO 9001:2015 certified
Factory-direct ยท Wuxi, China
Custom ยท OEM ยท Bulk

Galvanized grooved conveyor rollers driven roller-to-roller by polyurethane round belts seated in the grooves

Two Grooved-Roller Constructions

Round-belt drive grooves are made in two ways. Choose the right construction based on your conveyor layout, drive method, and roller position.

Pressed-groove conveyor rollers

A CONSTRUCTION

Pressed-groove โ€” groove rolled into the tube

ร˜38โ€“ร˜60 mm
R3 ยท R4 ยท R5
R5 most common
any position
all-metal

The round-belt groove is rolled directly into the steel or stainless tube, so the drive surface is the tube itself โ€” all-metal and durable. The groove can be placed at any position along the tube, which makes the conveyor layout easy to design. It covers a wide range of tube diameters and groove profiles by changing the press disc.

Pulley-groove conveyor rollers

B CONSTRUCTION

Pulley-groove โ€” injection-molded plastic pulley

ร˜50 ยท ร˜60 mm
R5
tube end only
not separately replaceable
molded

An injection-molded plastic grooved pulley is pressed onto the tube end, available in ร˜50 and ร˜60 mm with an R5 groove. Like a Poly-V head, the pulley cannot be replaced separately once pressed, and it sits only at the tube end. Custom pulley sizes require new injection-mold tooling.

Round-Belt Drive โ€” Line Shaft & Roller-to-Roller

An elastic polyurethane round belt (O-ring) seated in the groove drives the roller by friction โ€” taken from a line shaft, or from a motorized roller. With a double groove, each roller carries the drive on to the next, so a whole powered zone runs from a single drive, without chains or flat belts. In line shaft and roller-to-roller conveyors, the grooved roller is the driven roller.

Single-groove conveyor roller driven by one polyurethane round belt O-ring

Single

Single groove

One O-ring drives the roller โ€” for basic line shaft and single-belt drive.

Double-O grooved conveyor roller carrying round-belt drive from one roller to the next

Double-O

Double-O groove

Two belts: one takes the drive in, one passes it on to the next roller โ€” the roller-to-roller daisy chain.

Multi-groove conveyor roller with several round belts on one steel tube

Multi

Multi-groove

Several O-rings on one roller โ€” for higher driven load or multiple parallel belt lines.

Specifications & Selection

Datasheet โ€” Grooved Conveyor Roller
Item Options
Construction Pressed-groove rolled into tube; pulley-groove plastic pulley at tube end
Tube diameter ร˜38 ยท ร˜42 ยท ร˜48 ยท ร˜48.26 (1.9") ยท ร˜50 ยท ร˜60 mm
Wall thickness 1.2 ยท 1.5 mm
Groove count Single ยท Double-O ยท Multi-groove
Groove profile R3 ยท R4 ยท R5, with R5 most commonly used
Pulley type Injection-molded plastic pulley, ร˜50 / ร˜60 mm, R5 groove
Round belt Polyurethane O-ring โ€” ร˜3 ยท ร˜4 ยท ร˜5 mm
Material / finish Galvanized steel ยท zinc-plated steel ยท 304 stainless steel
Shaft ร˜10 ยท ร˜12 ยท ร˜15 mm round ยท 11 mm hex โ€” or custom
Mounting / shaft end Internal thread ยท external thread ยท machined flat ยท cross hole โ€” or custom
Conveyor roller shaft ends and mounting methods

Shaft Ends & Mounting

Mounted to your frame

Internal thread, external thread, machined flat or cross hole โ€” round shafts ร˜10โ€“ร˜15 mm and 11 mm hex, or custom to your drawing.

Material Options

Galvanized steel grooved conveyor rollers

01 / Standard

Galvanized steel

Formed from pre-galvanized steel strip โ€” the mill zinc layer bonds tightly to the steel for good adhesion, and the cut ends are closed by end caps. The economical, durable standard build for general line shaft and roller-to-roller conveyors.

Zinc-plated steel grooved conveyor rollers

02 / Clean finish

Zinc-plated steel

Electroplated zinc on a polished tube โ€” the surface is lightly polished to remove minor scratches before plating, giving a cleaner appearance where looks matter. A modest cost increase over standard galvanized steel.

304 stainless steel grooved conveyor rollers

03 / Hygienic

304 stainless steel

For washdown, food, and corrosive lines. For cost control, the tube can be 304 stainless steel with carbon-steel ends.

Other finishes to order โ€” nickel or chrome plating, or PU/PVC covering.

How We Make Our Grooved Rollers

Pressing the round-belt groove into the tube

1 ยท Pressing the round-belt groove into the tube

Pressing in the shaft bearings and end caps

2 ยท Pressing in the shaft, bearings and end caps

Runout checking grooved conveyor rollers before shipment

3 ยท Runout-checked one by one before shipment

Each tube is grooved on a conventional groove-pressing line, then the shaft, bearings and end caps are pressed in, and every finished roller is runout-checked to within 0.5 mm/m before shipment.
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Where Grooved Conveyor Rollers Fit

Line shaft conveyors — driven from a central shaft via O-rings

Roller-to-roller (zone) conveyors — double-O daisy chain

M

Motorized-roller (MDR) zones — grooved slave rollers

Packaging, distribution & assembly lines — light- to medium-duty

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Frequently asked questions

What is a grooved conveyor roller?

A grooved conveyor roller is a conveyor roller with one or more grooves that seat an elastic round belt (O-ring), so the roller is driven by friction from a line shaft or an adjacent roller. It is the driven roller in line shaft and roller-to-roller conveyors.

Single, double-O, or multi-groove โ€” which do I need?

Choose by how the drive is carried. A single groove drives the roller from one belt โ€” basic line shaft or single-belt drive. A double-O groove takes the drive in on one belt and passes it on to the next roller on the second โ€” the roller-to-roller daisy chain that powers a whole zone from one drive. Multi-groove puts several belts on one roller for higher driven load or multiple parallel belt lines. Single and double-O are the most common.

Pressed-groove or pulley-groove โ€” what's the difference?

Pressed-groove has the groove rolled into the steel tube (all-metal, any position, many diameters and R-profiles). Pulley-groove uses an injection-molded plastic pulley (ร˜50 / ร˜60, R5) pressed onto the tube end โ€” quieter, but only at the end and not separately replaceable.

What tube diameters and groove profiles do you make?

Pressed-groove covers ร˜38, ร˜42, ร˜48, ร˜48.26 (1.9โ€ณ), ร˜50, ร˜60 mm with R3 / R4 / R5 profiles (R5 most common). Pulley-groove is ร˜50 / ร˜60 with an R5 groove.

What round belt fits each groove (R3 / R4 / R5)?

There’s no fixed belt-to-groove pairing. The R-number is the groove’s radius โ€” its depth: an R5 groove is a 5 mm-deep half-round, 10 mm across. The belt diameter is chosen by whether the O-ring should sit below the tube surface: if it must not stand above the tube (so it can’t catch the load โ€” common when the groove is mid-tube), use a smaller belt, e.g. ร˜4โ€“ร˜5 mm in an R5 groove; if standing slightly proud is acceptable, ร˜6 mm also fits. We can also press the groove a little deeper to keep a chosen belt recessed. We supply ร˜3 / ร˜4 / ร˜5 mm polyurethane O-rings; R5 is the most common groove.

Can the plastic pulley be replaced separately?

No โ€” like a Poly-V head, the pulley is pressed on and cannot be swapped on its own (customers usually do not have the pressing equipment). Custom sizes require new injection-mold tooling.

Galvanized or stainless?

Galvanized steel for general-purpose, cost-effective duty; 304 stainless for washdown, food, and corrosive lines. For cost, a stainless tube can be paired with carbon-steel ends.

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